Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line

Product Details
Customization: Available
Cooling Way: Water Cooling
Style: Horizontal
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  • Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line
  • Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line
  • Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line
  • Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line
  • Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line
  • Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line
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Basic Info.

Model NO.
HLT
Frequency Range
Intermediate Frequency
Electric Current
AC
Work Form
One-Body
Type
MIG
Applicable Industry
LPG Gas Cylinder Welding
Voltage
Customized
Certificate
CE
Welding Pass
1 Pass
Welding Speed
60 Seconds for One Pass
Welding Wire Diameter
1.2mm
Welding Power
Panasonic
Productivity
350 Cylinders Per Set Per Hour
Welding Method
MIG Welding
System
Double Tracking System
Feature
Fully Automatic with Conveyor and Chain
Uasge
LPG Ags Cylinder Welding Purpose
Warranty
1 Year
Delivery Time
2 Months
Product Name
Brand New LPG Gas Cylinder Body Circular
Transport Package
Seaworthy Package
Specification
apply for all sizes cylindes
Trademark
WLT
Origin
Wuxi, Jiangsu, China(Mainland)
HS Code
85153900
Production Capacity
300 Sets/Per Year

Product Description

Brand new LPG gas cylinder body circular/circumferential/girth welding machine

------ Product Description

We supply the complete welding solutions for LPG cylinder, such as socket welding machine, handle/collar welding machine, base ring welding machine, longitudinal welding machine single/double circumference welding machine et cetera.
 
Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line

 
Comparision between MIG and SAW welding for LPG gas cylinder
2000 pcs cylinders/8 Hours
Description MIG welding Saw welding
Capacity 360 pcs/8hrs/set 240 pcs/8hrs/set
No.Of welding machines 6 8
No.Of welders 3 39
No.Of welding pass One path Two paths
Power consumption MIG saves 40% than SAW
Wire consumption MIG saves 40% than SAW
Auto laser & video tracing device MIG welder has auto laser & video tracing device, SAW welder does not


------ Machine Configuration

Consider different requirements, we prompt two machine configuration Full auto & Semi auto which could be selected by customers to fit for the budget.
 
Full autoamtic welding line feature
 
Full-auto welding machine includes socket welding, handle/collar welding, base ring welding, circumference welding, and all machines work automatically, the cylinder halves are conveyed by mechancial arm and chain, this system really saves much labor cost and improve the working efficiency apparently.
Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line
PART A:Template full automatic welding line layout
 
Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line

PART B:Full automatic welding line detailed introduction
 

[Full auto socket welding]
 
This machine is used for upper cap socket welding and edge welding part polishing.Equip with Panasonic YD-350GL4 welder 1 set, water cooling welding torch 1 pcs, 8L automatic cycle water cooling tank 1 set.The main shaft motor is 0.75KW.Polishing motor is 1.5KW, equip with the grating security protection.

Equip with NO.6 Hydraulic station, 1 set, vane pump, 5.5KW.Setting pressure:Falling 4 MPa, rising 9 MPa.
 
Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line
[Full auto handle welding]
 
This machine is used for upper cap hadnle welding.Equip with three sets welding torch, 3 welders finish at one time.Equip with Panasonic YD-350GL4 welders 3 sets, welding torch 3 pieces.Main shaft motor is 0.4KW, with the grating security protection.

Equip with No.7 hydraulic station, vane pump, 5.5KW.Setting pressure:Pressing 4MPa, rising 9MPa.

Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line

[Full auto base ring welding]

This machine is used for lower cap bottom base welding, equip with three welding torch, 6 welders could be finished at two times.Equip with Panasonic YD-350GL4 welder 3 sets, welding torch 3 piece.Main shaft motor 0.4KW, with the grating security protection.

Equip with No.3 hydraulic station, vane pump, 5.5KW, setting pressure:Pressing 4MPa, rising 10MPa.

Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line



[Full auto single head circumference welding]

This machine is used for cylinder upper shell and lower shell welding, it adopts seam vision tracking device, automatic imaging to tracking welding seam, welding the circumferential seam automatically, no need of manual intervention.It adopts Panasonic 500GS (special) high-speed pulse MIG welding source.Welding speed can reach to 1000mm/min.It adopts double internal cooling MIG torch, it is suitable for long time welding.It is equipped with Supercooler automatic circulating cooling water tank to cooling the welding torch circularly.Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line
Semi auto welding machine feature
 
Semi auto welding machines adopt more operators for loading and unloading cylinder halves purpose, whereas this option is economy if the budget is tight.
 
Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production LineTurnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line



PART A:Template semi auto welding machine layout


Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line


PART B:Semi auto welding machine detailed introduction

Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line
 
Semi-auto handle&base ring welding machine Semi-auto socket welding machine
Motor power: 0.75KW Motor power: 0.75KW
Air pressure: 0.4-0.8 MPa Air pressure: 0.4-0.8 MPa
Welding torch adjusting range: Welding torch adjusting range:
X: 0-100mm X: 0-100mm
Y: 0-50mm Y: 0-50mm
Welding torch angle adjusting range: ±45° Welding torch angle adjusting range: ±45°
Speed: 60S/pcs Speed: 60S/pcs
Machine weight: 600KG Machine weight: 600KG
Machine dimension: 900x500x2150mm Machine dimension: 900x500x2150mm

------After Sale Service

Timely & Satisfied oversea installation service

We have rich experience for oversea installation and commissioning work, we always send the skilled engineers for assisting our clients to run the machine smoothly and quickly.

Turnkey Solution Fully Automatic LPG Gas Cylinder/Bottle Production Line



------ Our Factory Site

Our strong machining ability 

Our hired employees are over 100 for different working process, such as milling lathe,  punching machine, heat treatment, grinding machine, cause we make all machine parts by ourselves, we can ensure the parts quality by 100%.

Additionally, with strong manufacuting ability, we can delivery every order on time.



------ Company Introduction
 
Wuxi Longterm Machinery Technologies Co.,Ltd
 
Wuxi Longterm Machinery Technologies Co.,Ltd is the professional manufacturer of auto-welding equipment (MIG, TIG, MAG, PAW) and automatic welding system integration, as well as related equipment.Due to highly automatic, simple operation, welding strength and service life with the same stainless steel and plate, is widely used in aerospace, chemical industry, machinery, pressure vessels, fire extinguishers, water heater, enamel water tank, stainless steel products and other industries.

------ FAQ

In order to recommend you the proper machine, we'd like to get the below from you:


- What's the cylinder size you want to produce?
- It's better to provide the cylinder drawing.
- What's the daily capacity you want to attain?



 

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