Electric Wire and Cable Extrusion Production Line

• Customization: Available
• Driven Type: Electric
• Condition: New
• Model NO.: HLT
• Certification: CCC, PSE, FDA, RoHS, ISO, CE
• Warranty: 12 Months
• Screw: Single-Screw
• Screw & Barrel: 38 Crmoaia Precision Processing Alloy Steel
• Product Name: Electric Wire and Cable Extrusion Production Line
• Screw & Barrel Surface: Nitrogen Treated
• Nitrogen Depth: 0.5~0.7mm
• Hardness: >940
• Brittleness: <Grade 2
• Application: Extruder Compound of PVC, PE, Lshf...
• Oversea Installation: Available
• Cross-Head Connection: Half Type
• Body Hearter: Customized
• Transport Package: Standard Seaworthy Package
• Specification: as customer′s requirements
• Trademark: Comflex
• Origin: China
• HS Code: 73072900
• Production Capacity: 1000sets/Year

Product Description

Technical specification

Technical diagram





I SJ30 X 25 ~ SJ200 X 25 Plastic extruder


Structure feature:

- Integral frame has nice rigidity and intensity, made of high quality recetangle steel, easy for installation work.

- Screw & barrel are special designed, made of 38 CrMoAIA precision processing high quality alloy steel, with precision processing treatment, surface is nitrogen treated, nitrogen depth is within >0.5mm~<0.7mm, hardness is >940, brittleness is not big than grade 2.

- Suitable for use special screw to extruder compound of PVC, PE, LSHF (Low-smoke halogen-free), satisfy customers different technics requirements.

- Adopt high quality hardness gears (JHM series) special gearbox, which has advantage such as big capacity, high precision, low noise, high coefficient of safety, and long working life.

- The main extruder of Dia. 90~200 series adopt independent motor for oil pump circulation and cooling, which is more safe and reliable.

- (Optional part) Special designed material feeding device has drain out exit, it is convenient to change material during line stop, save time and material.

- Cross-head connection is "half-type", easy for assembling work and it is reliable.

- Body heater has three types for customers's choice:
1.) casting AI heater
2.) ceramic heater & cooper fin radiator
3.) new type induction heater

Main technical parameters:
 

Type & Size	Screw Dia. (mm)	L/D ratio	Screw speed (rpm)	Main motor (kw)	Barrel heating power (kw)	Temp. contr. zones (body/cross head)	Max. output capacity (PVC) (kg/h)
SJ30X25	20	25:1	5-150	11	3.6	3/2	20
SJ45X25	45	25:1	10-120	15	9	3/2	50
SJ65X25	65	25:1	10-100	30	16	4/4	120
SJ90X25	90	25:1	10-100	90	30	4/4	280
SJ120X25	120	25:1	7-68	132	54	6/4	580
SJ150X25	150	25:1	6-60	185	88	6/4	880
SJ200X25	200	25:1	4-40	250	140	7/4	1100

II. SJ30 X 25 ~ SJ200 X 25 series insulation & sheathing extrusion production line

Application:

- This production line is used for producing PVC, PE, LSHF (Low-smoke halogen free) cable insulation layer or sheathing layer.

Main technical parmaters:

Extruder spec.: Dia 30, 45, 65, 90, 120, 150, 200 etc.
Screw parameters: L/D ratio: 25:1 or 30:1
Type: tapered screw, LSHF screw or BM type (user's option)
Whole stainless steel cooling water tank: total length 12-32m (depends on types) unit end is equipped with telescopic water tank.
Traveling distance is 300-600mm
Caterpillar: TQD 100~4000 caterpillar puller (depend on actual type)
Line speed: 30m - 200m/min (depending on actual type)
Tke up and pay-off reels specification: PN500-PN5000 (depend on actual type)

Features:

- The line can be configured and combined flexibly depending on technological requirements, thus featuring easy use.

- Extruder main unit and puller are driven by Z4 DC motor (or frequency conversion motor), controlled by imported full-digital speed-control device.

- Extruder body and head are equipped with RKC temperature control instrument with control-accuracy < ±2°C.

- Pay-off & Take-up adopts new shaftless structure (portal type or gantry type), bobbin loading & unloading without crane.

- Large sheath machine unit adopts front and rear double-hauling, equipped with special synchronous control circuit, ensuring that the cables are not scratched and damaged un water tank.

- The line is controlled by PLC, featuring steady and reliable preformance. It is possible for users to adopt industrial computer (PC) and main-control touch screen. 

- The line is centrally controlled, to realize automatic production.




III. TQD series pneumatic belt caterpillar

Application:

- Mainly for usage of wire and cable production line in single or in front and rear double haul-off purpose.

Structure and feature:

- Integral frame has nice appearance which is welded by high quality bending steel

 - Equipment transmission is via motor - gearbox - gear reducer - up& low helical gear - hard drive structure, transmission is smooth, high loading capacity, easy maintenance.

- Whole series has more than 10 sizes from 200kg to 15000kg, two kinds of speed regulation structure of Z4 DC motor and frequency motor could be choose at customer' needs.

- Equipped with electronical meter counter, real-time display line speed and length.

 - Prepare transmission shaft structure, for matching production of laying up production line, armoring production line, and copper tape screen and lapping production line.

- Tension is controlled by magnetic powder clutch, use for front haul-off device of insulation and sheathing production line, tension is instantaneous adjustable, to prevent cable scrape in the water trough, and insure synchronization and diameter of cable.

- The small size caterpillar has whole frame with movable function, convenient for customer use to special technical requirement, and efficiently increase belt life.
 

Type & Spec.	Type 200	Type 300	Type 500	Type 800	Type 1250	Type 1600	Type 2000	Type 2500	Type 3200	Type 4000	Type 5000	Type 6000	Type 10000	Type 15000
Dia. of cable through max (mm)	2-20	5-25	5-40	8-60	10-80	15-100	20-120	20-130	25-150	30-180	50-200	60-200	80-300	80-300
Max. traction force (kg)	200	300	500	800	1250	1600	2000	2500	3200	4000	5000	6000	10000	15000
Speed (m/min)	150	150	100	100	80	80	60	60	45	40	30	25	25	20
Belt grip length (mm)	520	620	750	1200	1500	1900	2100	2400	2700	2900	3250	3600	4800	5000
Belt width (mm)	70	70	80	100	120	120	135	140	145	165	165	170	240	180*2 90*2
Number of cylinder (pair)	3	3	3	5	5	6	7	8	9	9	10	11	14	14+14
Motor power (kw)	3	4	5.5	7.5	7.5	11	11	15	15	18.5	22	30	37	55
Motor speed (rpm)	1500	1500	1500	1500	1500	1500	1500	1500	1500	1500	1500	1500	1500	1500
Center height (mm)	1000	1000	1000	1000	1000	1000	1000	1000	1000	1000	1000	1000	1000	1350

IV. Manufacturing plant



V. Successful project