Heat Transfer Printing Machine for Steel Drum

Product Description

Complete steel drum production line

Product description

 

I. Raw materials consumption/production capacity
 

Plate thickness (mm)		Finihed drums (pcs/T)	Production capacity (kg/pc)
1.2		41	21.5
1.0B	Up and bottom covers 1.2	47	19
	Drum body 1.0
1.0		50	18
0.9B	Up and bottom covers 1.0	54	16.8
	Drum body 0.9
0.9		56	16.2
0.8		97	10.28

 

II. Complete steel drum manufacturing facilities

A. Front section equipment
1. Decolier
2. Hydraulic Up-coiling device
3. Hydraulic supporter
4. Side deviation rectifying device
5. Sizing & flattening machine
6. Cutting machine - for drum body
7. Cutting machine - for waste sheet
8. Arch shape guiding device
9. Stacking car
10. Hydraulic system
11. Electric control system
12. Top & Bottom cover conveyor device

1.Hydraulic Up-Coiling  Device

   a) Up-Coiling Support Platform is for storing steel coil and facillitate Material Feed Trolley for delivering material.

   b) Material Feed Trolley is used for carry steel coil.. It is operated with hydraulic system to push cylinder for

   reciprocating linear movement and gear box to deliver steel coil in parallel to the center of uncoiling unit so as to

   assure the fixing.

2.Decoiler & Hydraulic Supporter



a)Uncoiling width: 916-1320mm

b)Plate thickness: 0.6-1.2mm

c)Motor power: 5.0KW

d)Uncoiler capacity: 10t

e)Inside diameter: ¢470-520mm, Outside diameter: ≤¢1200

f)Machine size: 3900x1500x1940(mm), Total weight: 5T

3.Sizing &Flattening Machine
Short introduction:7 rollers working,servo automatic sizing,worm and gear adjust the leveled plate thickness.

Function:The clearances of up and down rollers can be adjusted by the upper hand-wheel while figure can be shown by dial indicator. The operation linear speed is adjusted step-less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Main technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:0.6-1.2(mm)

4. Cutting Machine
Function: Cut the leveled steel plate into drum body.

Main technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor power: 3.0KW

d)Cutting ability:≤20 times/min

e)Machine size:1800x950x1500(mm),Total weight: 3T

 5.Hydraulic Station

Function:Provide oil for the oil cylinder of decoiler, lifting device,uncoiling supporter,and overturn machine to make sure stably working.

Main technics:

a)Motor power:7.5KW

b)Machine size:800x800x1500(mm),Total weight: 0.5T

6.Electric Control System
Function: Control the decoiler,flattening machine and other front section equipments working.

B. Cover equipment
1. Top & Bottom cover mould
2. Double locking mould
3. 63T pressing machine
4. 160T pressing machine
5. Pre-coiling & Gluing machine

1. Top & Bottom cover mould

Short introduction:Equipped with two sets of 160T pressing machines

Function: Punching the bottom cover

Main technics:

a)Motor power:18.5KW

b)Working ability:5-26 pcs/min

c)Machine size:2185x1420x3070(mm),Total weight: 14.5T

2.Drum Injection Mould

Short introduction: Equipped with one set of 63T pressing machine

Double punching mould: punch oil filler and breathable mouth of the bottom cover.

Machine size: 710x480x300(mm)

Total weight: 0.5T

Double locking mould: lock oil filler and breathable mouth of the bottom cover.

Machine size: 710x480x300(mm)

Total weight: 0.5T

Main technics:

a)Motor power: 11KW

b)Machine size :1800x1232x2550(mm)

c)Total weight: 5.5T

3.Pre-Coiling & Gluing Machine

Short introduction: Pre-coiling machine for the bottom cover, cylinder push the cam to work, automatic glue- spaying system.It has advantages of safety,stablity, smooth edging.

 Main technics:

a)Machine size:1600x1400x1350(mm)

b)Total weight: 4.5T

C. Middle section equipment

1. Stacking table
2. Circle-rolling machine
3. Seam welding machine
4. Edging & Beading machine
5. Corrugation (W Rib) machine
6. Edge-curling machine
7. Convey device
8. Electric control system
9. Leakage checking machine

1.Circle-rolling Machine

Short introduction:3 rollers working.

Main technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:0.6-1.2(mm)

c)Circle diameter:≤570mm

d)Motor power:1.5KW

e)Machine size:2200x750x1300(mm),Total weight: 1.5T

2.Seaming Machine(BH-150-5Z)

Short instruction:This automatic seaming machine dismisses the spot welding process,it is our newly  developed drum seaming machine.All of components adopts domestic superior raw material,cupreous welding rollers.

Main technics:

a)Welding Machine capacity:150KVA

b)Driving type: pneumatic 

c)Current: alternating current

d)Frequency range: high frequency

e)Working theory : contravariant 

3.Edging&Beading Machine

Short introduction:controlled by PLC,hydraulic drive

Main technics:

a)Beading height:≤14mm

b)Drum height:894-905(mm)

c)Hydraulic system pressure:8Mpa

d)Air pressure:0.1Mpa

e)Machine size:3700x700x1600(mm),Total weight: 5T

Hydraulic Station:

Main technics:

a) Machine size: 1800x860x1700 (mm)

b) Total weight: 1T

c) Motor power: 22KW

4.Corrugation (W rib) Machine



Short introduction:controlled by PLC,hydraulic drive

Main technics:

a)Corrugating height:≤3mm

b)W rib height:≤9mm

c)Drum height:884-895(mm)

d)W rib space:280mm

e)Motor power:11KW

f)Machine size:4500x650x2100(mm),Total weight: 7T

Hydraulic station:   

a)Machine size:1800x860x1700(mm)

b)Total weight: 1T

c)Motor power: 7.5KW

5.Edge-Curling Machine

Short introduction:controlled by PLC,hydraulic drive,7 layers edge curling.

Main technics:

a)Drum height:886-897(mm)

b)Motor power:45KW

c)Machine size:4800x1300x2200(mm),Total weight: 13T

Hydraulic station:   

a)Machine size:1800x860x1700(mm)

b)Total weight: 1T

c)Motor power: 7.5KW

6.  Leakage Checking Machine

Short introduction:Manual/automatic control,pneuma lock.

Main technics:

a)Checking drum diameter:560-570(mm)

b)Drum height:886-897(mm)

c)Pressure:0.03Mpa

d) Machine size:2530x700x1100(mm),Total weight: 2T

7.Multi-section Convey Device

Short introduction:Convey the drum body to be edged,beaded,Corrugated W rib reinforced and sealed bottom cover with PLC controlling.

Main technics:

a) Motor power:4.0KW

b) Machine size:11000x2100x1000(mm)

c) Total weight: 3T

D. Rear section equipment
1. Front section trans-line
2. Degreasing & Phosphorization room
3. Washing & Drying room
4. Overturn equipment
5. Painting room
6. Front drum-separation machine
7. Drying room after painting
8. Bck drum separation machine
9. Air cooling system
10. Rear section trans-line
11. Electric control system

1. Degreasing & Phosphorization Room

Short introduction: This part is used to transport the drums,controlled by PLC, adopts spraying device to automatic clean the coil, phosphorize and washing the grease on the drums. The conveyor device adopts superior steel, inwalls are made of  1mm steel plate.

Main technics:

a)Machine size:36000x2110x2060(mm)

b)Total weight: 30T

2. Washing & Drying Room

Short introduction:Drying the water on the surface of the drum, controlled by PLC.The whole machine adopts fuel heating devices.Fan is installed on the top of the room, so that hot and cycling wind can be produced to speed up the drying.

Main technics:

a) Motor power:25KW

b) Machine size:20000x1920x3600(mm)

c) Total weight: 25T

3.Painting Room(double colors)


Function:  The conveyor device is controlled by PLC, rotating table make the drums closely, painting system paint the drums in & outside with the spray gun. One color or various can be alternative. Mode of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Painting equipment is made of Chang Jiang.

Main technics:

a) Motor power: 55KW

b) Machine size: 7400x4990x3600(mm)

c) Total weight: 15T

4.Front Drum Distributor

Function: Transport the drums to the conveyor line of outside painting&stiffening room, the cylinder is controlled by PLC.

Main technics:

a) Motor power: 2.0KW

b) Machine size: 1500x1050x800(mm)

c) Total weight: 1T

5.Drying Line after Painting

Function: The conveyor device is controlled by PLC, adopts fuel heating inwall of the room is equipped with heating tubes. Fan is installed on the top of the room, so that dry the paint.

Main technics:

a) Motor power: 35KW

b) Machine size: 36000x2100x4300(mm)

c) Total weight: 30T

6.Down-drum Roller Trans-line

Function: The device transports the dried drums to the ground.

Main technics:

a) Motor power: 1.5KW

b) Machine size:2000x900x800(mm)

c) Total weight: 0.3T

7.Overturn Equipment

Function: Change the state of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.

Main technics:

a) Machine size: 1400x690x850(mm)

b) Total weight: 0.5T