| Customization: | Available |
|---|---|
| After-sales Service: | 1 Year, Available |
| Warranty: | 1 Year |
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The equipment of this project is mainly used for the production of IBC tote frame. The production process includes welding from the galvanized pipe to the frame mesh, bending of the outer frame, butt riveting of both ends of the bent mesh frame, flattening and punching at the connection between the bottom pipe of the mesh frame and the bottom plate, and partly using steel feet The bottom bracket steel foot as the bottom bracket is welded.
IBC production equipment table
| No. | Product name | Unit | Qty | Main function |
| 1 | Mesh gantry welding machine | Set | 1 | Mesh multi-point welding |
| 2 | Mesh reclaiming manipulator | Set | 1 | Mesh blanking (palletizing) |
| 3 | Four axis bending machine | Set | 1 | Mesh bending forming, with shrinking head |
| 4 | lock machine | Set | 1 | Insertion and occlusal of mesh after bending |
| 5 | Flattening punching machine | Set | 1 | Frame bottom tube punching and tube cutting |
| 6 | Frame manipulator | Set | 1 | Three manipulators move up and down and move the grabbing frame |
| 7 | Steel foot welding machine | Set | 1 | Steel foot welding of bottom frame |
| 8 | Steel foot welding machine reclaiming manipulator | Set | 1 | Take-out, transfer, and palletizing of the bottom frame after welding |
| 9 | Automatic airtight machine | Set | 1 | Check the airtightness of the liner |
| 10 | Bottom pipe automatic double bending machine | Set | 1 | Shrinking, embossing and bending of the bottom tube |
| 11 | Vibration Test Platform | Set | 1 | Detect the firmness and protection of IBC |
I.IBC tote frame mesh welding machine
It consists of loading rack, conveying rack, main machine, rear rack, unloading manipulator, electric control system, water circuit, air circuit, etc.
Main technical parameters:
| Model | 4MD-40 |
| Rated voltage | three phase 380V± 15% 50/60HZ |
| Rated power(KVA) | 4*250 |
| Duty cycle(%) | 50 |
| Secondary maximum short circuit current(KA) | 40 |
| Air pressure(mpa) | >0.6 |
| Cooling water pressure(mpa) | 0.15-0.6 |
| Maximum pressure(N) | 7000 |
| Cooling water flow(L/Min) | 12 |
| Pressurized cylinder diameter | 125mm |
| Input power and body insulation resistance | ≥2.5MΩ |
| Working environment | Temperature≤40ºC,Relative humidity≤90% |
II Bending machine
The equipment consists of a frame and four sets of bending systems. The two sets on the left are the same, and the two sets on the right are also the same. The two sets on the left and the two sets on the right are arranged symmetrically. Back and forth, left and right, and up and down movements, combined with the bending cylinder to push the turning and bending mechanism to rotate to realize the bending of the mesh. First, two groups of bending on the outside of the frame, followed by two groups of bending on the inside of the frame, are folded into a rectangular metal frame .
Main technical parameters:
| Item | Frame double bending machine |
| Provide the power requirements of the following equipment | 380V 50H z 12KW |
| Bending method | Four-column synchronous double bend |
| Bending size and precision | 1200X1000 ±3mm |
| Bend angle | Adjustable:90°±3° |
| Working height | 1036mm |
| Feeding method | Automatic / Manual |
| Bending efficiency | 30s |
| Source of stress | Hydraulic/Pneumatic |
| Lock function | √ |
III Mortise lock machine
It is composed of frame, feeding assembly, positioning assembly, docking assembly, locking assembly, etc. The feeding assembly transports the folded IBC tote to the docking lock position. After the docking lock is completed, the feeding assembly transports the IBC tote to the initial position.
| Project | Frame mating lock machine |
| Provide the power requirements of the equipment | 380V 50Hz 12KW |
| working height | 1 036 mm |
| Feeding method | Automatic tightening |
| Lock shape | Round outside, inverted tooth buckle inside |
| source of stress | hydraulic/pneumatic |
| Locking efficiency | 25s |
IV.Flattening punching machine
It is composed of frame, positioning assembly, straight edge punching assembly, round corner punching assembly, water outlet punching assembly, etc. The positioning assembly accurately locates, clamps and docks the locked IBC tonneau; after the positioning is completed, the foot is punched. The punching assembly can adjust the position to ensure the accuracy of the hole position.
| project | Flattening punching machine |
| Provide the power requirements of the following equipment | 380V 50Hz 12KW |
| working size | Subject to drawing size |
| Feeding method | automatic /manual |
| Punching efficiency | 20s |
| Device model | MD-40*2 |
| Rated voltage | 3-phase 380V± 15% 50/60HZ |
| Rated power (KVA) | 2*250 |
| Load duration (%) | 50 |
| Secondary maximum short circuit current (KA) | 40 |
| Air source pressure (m pa) | >0.6 |
| Cooling water pressure (m pa) | 0.15-0.6 |
| Maximum pressure (N) | 7000 |
| Cooling water flow (L/Min) | 12 |
| Pressurized cylinder diameter | 100mm |
| Input power and body insulation resistance | ≥2.5MΩ |
| working environment | Temperature≤40ºC, relative humidity≤90% |
| project name | Specifications | quantity | unit | Remark |
| main frame | 1 | tower | ||
| Manipulator Assembly | 1 | set | ||
| standard cylinder | SC-50×250-S | 1 | indivual | |
| standard cylinder | SC-100×1400-S | 1 | indivual | |
| gear | m=2.5, z=28, α=20°, ha*=1 | 1 | indivual | |
| rack | m=2.3,L=1994.9 | 1 | root | |
| Linear Guides | HGH30CA-2-R-3000 | 2 | set | |
| Air source processor | AC5010-05 | 1 | indivual | |
| The electromagnetic valve | 4V430C-15 | 1 | indivual | |
| contactor | CJX2-3210 380V | 1 | indivual | |
| Intermediate relay | HH52P DC24V | 1 | indivual | |
| touch screen | DOP-BO7E411 | 1 | indivual | |
| PLC | DVP-80EH00T3 | 1 | indivual | |
| server Driver | ASD-A2-1021 | 1 | tower | |
| servo motor | ECMA-EA1310RS | 1 | tower | |
| proximity switch | IBT12-LS04NA-D3Y2 | 1 | indivual | |
| air pressure switch | PTP507C | 1 | indivual | |
| motor thermal overload | NR-40 | 1 | indivual |
| project | Automatic airtight machine |
| Input voltage | 380V 50Hz 2000W |
| rated power | 2000W |
| Electricity requirements | Three-phase 380v 3*4 copper wire |
| Time parameter setting value | 0-999s |
| Leak detection method | Air pressure monitoring + visual detection |
| Feeding method | automatic / manual |
| Leak detection efficiency | 75S |
| source of stress | barometric pressure |
| Equipment occupies | 10000mm*4000mm*2755mm (running height) |
| NO | Item | Parameter | Unit |
| 1 | Maximum Bend | Φ30x2 | mm |
| 2 | bending radius | R50-R150 | mm |
| 3 | maximum bending angle | 110 | degree |
| 4 | Machine head center distance | 550-3400 | mm |
| 5 | Working height | 1150 | mm |
| 6 | Oil pressure | 10 | MPa |
| 7 | Voltage | 3*380 | V |
| 8 | Air pressure | 0.6 | MPa |
| 9 | Total power | 10 | KW |
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