I.Cylinder Main parameter:
1.Material: 34CrMo4(35CrMo),37Mn,30CrMo:
2.Mechanical character
A.Hardness of CNG cylinder after quenching and tempering:HB248-300
B.Cylinder diameter range: φ219mm-φ406mm
C.Length range: 600mm--2200mm
D.Thickness range: 5-12 mm
E.Weight of cylinder: ≤120Kg
II.Embossing
1.Embossing production beat (including loading and unloading time):
A. First row of 70-90 pcs/hour
B. Second row 50~70 pcs/hour
C. Three rows of 35~45 pcs/hour
D. Four rows of 30-40 pcs/hour
2.The diameter of WORD rolling wheel is 650mm,The word code is arranged in a row, 200 characters can be arranged without spaces
3. Stamping requirements:
A. Number of stamping line: 1-4 lines
B.Stamping machine can automatically line wrapping and automatically positioning.
C. The height of the typing is 6-12mm, the depth is 0.4-0.6mm; and typing uniform depth.
- Except for the effective stamping characters after coding, there should be no obvious indentation in other parts (Subject to elimination after normal production)
- The first three digits (fixed content) of the serial number of the cylinder body are printed by the machine, and the last three digits are manually inserted. The single digit of weight and volume and the number after the decimal point are both manually inserted, and the machine is printed as a whole. , Make the stamp effect clear and consistent.
- Character code requirements: The life span is 2000-4000 pieces/character for embossing (normalizing cylinder: hardness to be HB220-240 );
1000-1500 pieces /character (quenched and tempered cylinder: Hardness HB310-330).
G. Rolling wheel speed is 0-2.5 r / min
III.Electrical control
1.Mitsubishi system PLC control, LED display, can realize automatic positioning, position value can also be input through the keyboard, can realize automatic counting of class output.
2. Electronic encoder automatic detection-signal transmission-automatic editing, the detection accuracy is ±0.25mm (circumferential and radial), and the deviation of stamping line spacing is within 3mm.
3. The power supply is three-phase five-wire system, 415V, 50HZ
4. The total power of the equipment is about 15KW.
IV.Hydraulic System
1.Hydraulic system is a two-pump dual hydraulic system (piston pump and gear pump), and the two pumps can operate independently.
2. The plunger pump serves the roller hydraulic motor. The rated pressure is 32Mpa, and the adjusted pressure is 16~24Mpa.
3. Gear pumps serve for conveying, clamping cylinders, roller linear motion cylinders, etc. The rated pressure is 10Mpa, and the adjustment pressure is 3.5Mpa.
4.The capacity of the oil tank of the hydraulic station is about 800 liters, and the hydraulic oil is 46# or 68# (change according to the season); the hydraulic station is equipped with a copper tube coiled heat exchanger (in the oil pipe and outside the water pipe), and the working temperature is ≤55ºC; The temperature of the circulating water is ≤30ºC, the circulating water pressure provided by buyer is 2.5-4bar, and the diameter of the circulating water pipeline is 1 inch.
V.Machinery
1. The fuselage is a steel plate welded structure, which requires good rigidity and stability. The fuselage weighs about 8 tons (excluding hydraulic system and loading and unloading systems).
2. The bottle body is positioned at the front, the electronic encoder is positioned accurately, the rear is positioned with a screw drive, and the rear cylinder pushes the front
The sliding seat moves back and forth on the guide rail.
3. The sliding seat moves back and forth on the guide rail, with automatic loading and unloading functions.
4. The production of cylinder with different diameters can be achieved by adjusting the center distance of the cylinder supporting rollers and the height of the roller base.
5. The rollers installed on the cylinder tray can move back and forth. When the workpiece is used for typing, the rollers of the cylinder tray can move up and down to protect the bottle from scratches on the workpiece.
6. By adding a stepping motor and pneumatic jaws, the positioning between rows and columns of the stencil printing machine in multi-row printing is more accurate, and the characters are clearer.
Semi-finished embossing machine
Finished embossing machine
VI. Accessories
1. some Code: The code required by the GB5099-02 standard, including two sets of letters and numbers (8 or 10#). The typing content is provided by buyer, and the total number of characters does not exceed 200 pcs
2.Including the operation manual, list of vulnerable parts, electrical diagrams and other materials.
Aftersale service
Hot spinning machine for necking in and bottom closing
Machine delivery
Cylinder Neck Threading Machine
F&Q
We are professional manufacturer of high pressure seamless gas cylinder production line. We need to know following information to quote you correct machineries:
Q: What size of CNG cylinder your machine can produce?
A: 180-406mm,and other size according customers' requirement.
Q: Can you design machines as per CNG cylinder technical drawing?
A: Sure, please send your technical drawing to us.
Q: What are the benefits to choose your machines?
A: Our machines are strong and reliable for long term industrial manufacturing
To enable me give you correct proposal for correct machines, pls tell me following details:
1.Can you send me the technical drawing of the cylinders you want to make?
2.What size of cylinder you want to produce?
3.What kind of gas will be used inside cylinder? Nitrogen, Oxygen, etc..?
4.What diameter and thickness of the CNG cylinder you want to make?
5.Are you new in this area or you already have some machines in the workshop?
6.Capacity you require, i.e. how many pieces and sizes you want to make per day?
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