Embossing /Letter stamping Machine for CNG cylinder/ Seamless gas cylinder
- Cylinder parameter:
- Material: 34CrMo4 (35 CrMo), 37Mn, 30CrMo.
- Mechanical property:
- Cylinder hardness after quenching and tempering: HB243-335
- Cylinder diameter: 104mm, 140mm
- Cylinder length: 300~1200mm
- Cylinder thickness: 3~5mm
- Cylinder weight: <35kg
Marking:
- Marking productivity (incl. Loading and unloading time)
- One line: 120-150 pcs/hr
- Two lines: 100-120 pcs/hr
- Three lines: 70-80 pcs/hr
2. Rotation letter wheel diameter is 550mm, and the letter will be made on one line which can includes 200 leters wuthout the blank.
3. Marking requirement:
- Marking 1-3 lines, 180°
- The machine can change the line and positioning automatically.
- Marking letter height 5-7mm, depth 0.3-0.7mm, uniform depth
- After marking, excpet the stamped letters, the other place won't apprea the indentation.
- The cylinder serial no, weight and volume needed to be manually inserted, the machine adopts the overall roll marking, which can make the marking effect clear and consistent.
- Letter mould: Lifetime (normalizing cylinder) 4000~6000 cylinders/pcs; Lifetime (quenching and tempering cylinder) 2500~4000 cylinders/pcs.
- Rotation letter wheel speed: 0-2.5 RPM.
Electrical control
- PLC control system adpots Mitsubishi brand, Touch screen is DELTA brand. The machine can achieve automatic positioning, position value slot can also be entered through the keyboard, can achieve automatic counting during the mass porduciton.
- Electronic encoder automatic detection - signal transmission - automatic editing, detection accuracy is ±0 .25mm, print leading deviation within 3mm.
- Power is three phases five wires, 380V, 50Hz
- Machine total power: 15KW
Hydraulic system
- The hydraulic system is a dual pump dual hydraulic system (plunger pump and gear pump), and two pumps can run independently
- Plunger pump serves for rotation letter wheel hydraulic motor. The rated pressure is 32Mpa and the adjustment pressure is 16 to 24Mpa.
- Gear pump serves for transport, clamping cylinders, rotation letter wheel straight-line moving cylinders, rated pressure of 10Mpa, adjust pressure of 3.5Mpa .
- Hydraulic station tank volume of about 800 liters, hydraulic oil is 46# or 68#; Hydaulic station equips with coiled type copper tube heat exchanger, working temp. <55°C
Mechanical
- The machine body adopts welded steel plate, which requires good rigidity and stability, the machine body weight is about 7 tons (excluding hydraulic system and loading and unloading system).
- Electronic encoder accurate the front positioning, rear positioning is realized by the screw drive.
- The cylinder loading and unloading is manually.
- During the machine operation, the cylinder supporting roller can move up and down, in order to protect the cylinder body won't be scratched.
Operating Process
Finished Production
Related Machine
Hot Spinning Machine
Cylinder Hot Spinning Machine include: Intermediate Frequency Heating Equipment, Thermal-Spinning Forming Machine, Bottom Pushing Machine, etc. Total power for Complete Equipment is about 200Kw, installation area is 13000 x 8000mm.
Threaded Screw Machine
The machine is suitable for bore of cylinder bottleneck, and processing of radial facing, inside-hole, cylindrical turning as well as threading, which are realized by NC programming.
Single station device is adopted for input and output materials(semi-automatic);
The workpiece clamping adopts the front top bowl positioning.
Packing and Delivery
Company Profile
Team Show
Customers Visit
Our Factory
LONGTERM is the manufacturer in the field of hot spinforming machinery in China, with a well established reputation for outstanding performance.
Recognized worldwide for its proprietary design and manufacturing know how. LONGTERM has been involved in this industry since 1990. We got here on the basis of providing strong support to clients who buy our machinery.
When you 'down' - our job is get you back 'up'
Servicing on our machinery has been greatly facilitated by advances in remote control software. This allows us to troubleshoot issues half way around the world and gets you up and running in time frames!
We understand what our customers need to stay competitive:
- Custom quality parts
- At an affordable rate
- In the fastest possible
Meeting these goals requires precision in everything we do.
We are proud to offer these hot spinforimng services. But more importantly, we're proud we've helped our customers meet their component manufacturing demands, to grow their business.
FAQ
Q: What size of CNG cylinder your machine can produce?
A: 89-406mm,and other size according customers' requirement.
Q: Can you design machines as per CNG cylinder technical drawing?
A: Sure, please send your technical drawing to us.
Q: What are the benefits to choose your machines?
A: Our machines are strong and reliable for long term industrial manufacturing
To enable me give you correct proposal for correct machines, pls tell me following details:
1.Can you send me the technical drawing of the cylinders you want to make?
2.What size of cylinder you want to produce?
3.What diameter and thickness of the CNG cylinder you want to make?
4.Capacity you require, i.e. how many pieces and sizes you want to make per day?
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