Fully Auto or Semi-auto Resistance Seam Welding Machinery for Steel Drum/Barrel^
Option 1: Seam welding machine
- Introduction
Resistance seam welding machine is the key equipment in drum production, according to the demand of the drum industry, FN1-200-5 has been developed. This spot-welder free resistance drum seam welding machine includes two different options, the micro-computer controller model and the three-phase variable frequency controller model. This machine has a few advantages: less investment and easy to maintain.
- Machine name: Drum seam welding machine
Model: FN1- 200-5
- Rated power: 200KVA
- Main Technical Specification
-
Main parameter description |
Measure unit |
Value |
Rated power |
KVA |
200 |
Rated Input voltage |
V |
380 |
Rated current |
A |
526 |
Frequency |
Hz |
50 |
Continuous Power |
KVA |
140 |
Continuous Current |
A |
370 |
Load Cycle |
% |
50 |
Subprime no-load voltage |
V |
6.8~7.6 |
Secondary voltage regulating series |
|
2 |
Adjustable welding speed |
m/min |
0.5~8 |
Rated welding thickness of weldment |
mm |
1.5+1.5 |
Overlap Width |
mm |
3.5~4 |
Extension elongation of electrode arm |
mm |
1100 |
Adjustable top electrode strode |
mm |
135 |
Maximum working pressure |
N |
6000 |
Air pressure |
MPa |
0.5 |
Cooling water consumption |
L/h |
1300 |
Motor power |
KW |
1.5 |
Weight of welder |
kg |
2700 |
External dimension (length × width × height) |
mm |
4400*1400*2200 |
Remark: Input voltage can be designed to suit the foreign country standard
- Structure Characteristic
- Before drum seam welding, there is no need to do spot welding first, after sheet rolling can do Resistance seam welding directory
- The operator only needs put the drum into the specific welding spot, the air cylinder will push the drum into the welding wheel to weld, after welding the air cylinder will push it out automatically into the turnover device, then automatically into the next stage production.
- Every step is programmed through PLC, complete automatically.
- The welder is programmed by PLC, set up 3 welding line, the welding wheel will change position precisely after finish 5 drums welding, 5 drums a cycle, the welding wheel in high usage and move precisely.
- Manual wheel adjust is available, easy to adjust the distance between two welding wheels after the welding wheel abrasion.
- The machine is using inside cooling system, the upside and downside welding wheel water input are using rotating joint, hard to leak.
- The transmission parts for fixing wheel are using bearing structure.
- Allocate Three phase variable frequency controller(optional)
- Able to save 16 welding standards for user, pre-set up then use it directory.
- Every welding standard can set up 2 welding technique, to achieve the various requirements for different spot on the same weldment.
- Including the function for current Slow Decrease and Increase, suitable for different requirements of welding technique.
- Auto-counter technology, easy to summarise the production capacity and availability
- Fault self-diagnosis and self-protection function, for instance: overcurrent, overheat, short current and etc. The machine will stop automatically and advise the operator.
- Energy-saving function, three phase power input using the three-phase all controls bridge rectification, increase the power factor, Circuit three phase equilibrium, save 20% energy consumption.
- In the welding process, the current can change be changed, to achieve the requirement for different welding technique.
- Advantages: high control precision, output stable current, small affection, less splash, quick response for current adjust, good welding quality and so on.
- Also can allocate miro-computer controller
- Function
- Able to weld 200L, 208L and 210L drums (can be customized)
EQUIPMENT INFORMATION:
Option 2: Spot Welding+ Seam Welding Machine
1.Spot Welding
Description |
Unit |
Data |
Rated capacity |
KVA |
35 |
Rated voltage |
V |
380 |
Rated current |
A |
92 |
Frequency |
HZ |
50 |
Continuous capacity |
KVA |
25 |
Continuous current |
A |
65 |
Duty cycle |
% |
50 |
Secondary floating voltage |
V |
6 |
Secondary voltage regulation |
|
no |
Welding speed |
m/min |
|
Thickness of maximum weldment |
mm |
3+3 |
Rated welding thickness of weldment |
mm |
2+2 |
Extension elongation of electrode arm |
mm |
950 |
Adjustable top electrode strode |
mm |
0-60 |
Maximum working pressure |
N |
12265 |
Air pressure |
MPa |
0.5 |
Cooling water consumption |
L/h |
160 |
Weight of welder |
kg |
180 |
External dimension (length × width × height) |
mm |
1120*520*1480 |
Innstallation diameter(length*width*diameter) |
mm |
740*280*O.D 14 |
2. Seam Welding Machine
Description |
Unit |
Data |
Rated capacity |
KVA |
200 |
Rated voltage |
V |
380 |
Rated current |
A |
526 |
Frequency |
HZ |
50 |
Continuous capacity |
KVA |
140 |
Continuous current |
A |
370 |
Duty cycle |
% |
50 |
Secondary floating voltage |
V |
6.8~7.6 |
Secondary voltage regulation |
|
2 |
Welding speed |
m/min |
0~7 |
Thickness of maximum weldment |
mm |
2+2 |
Rated welding thickness of weldment |
mm |
1.5+1.5 |
Extension elongation of electrode arm |
mm |
1100 |
Adjustable top electrode strode |
mm |
135 |
Maximum working pressure |
N |
7500 |
Compressed air consumption |
m3/h |
2.5 |
Air pressure |
MPa |
0.5 |
Cooling water consumption |
L/h |
1300 |
Motor power |
KW |
1.5 |
Weight of welder |
kg |
2200 |
External dimension (length × width × height) |
mm |
4400*1400*2200 |
Option 3. Automatic sheet rolling and resistance seam welding - with automatic sheet loading/unloading device
Working efficiency: 360-420pcs per hour
Diameter range: 560/571mm, customized accept
Length range: 900-1025mm
Material thickness range: 0.7-1.2mm
Digital panel control, easy for operation.
Automatic electrode adjustment
Automatically loading/unloading the workpiece, automatically rolling and seam welding.
Company Introduction
Wuxi Longterm Machinery Technologies Co., Ltd is a professional manufacturer of steel drum,bitumen drum, open drum manufacturing machine with more than 30 years of history.
We are leading supplier of complete turkney solution for 55 gallon (US) & 44 gallon (UK) steel drum production line manufacturing equipments. We are improving technologies all the time and developing drum machinery market. We provide customers with valued solutions including automatic pre-curling &gluing machine,automatic hole punching &locking machine, flangers & curlers machine,W-Beader& corrugator machine, automatic sheet rolling, resistance longitudinal seam welding,assembly &sealing machine,drum painting spray booth,drying oven,silk printing machine etc..
Due to professional engineer team, highly automatic, simple operation and reliable quality equipment, Our machineries have been exported to many countries, such as Qatar, Australia, Bangladesh, Vietnam, India, Ukraine, Mexico, etc..
We are longterm company, and we will provide Longterm Quality Machinery and Longterm cooperation for the customers from all over the world.
Customers Visiting
Our Columbia customer is very interested in our welding machine
Packaging &Shipping
Packaging Details
Standard seaworthy plywood box package
Delivery Time
2 months after receving your advance payment.
Our services
Engineers available to service machinery overseas.
FAQ
To enable me give you correct proposal for correct machines, please tell me following
details:
A: Technical drawing/Size of the steel drum you want to manufacture
B: What's the capacity per shift/day?