Vision Tracking System Used to Double Head Automatic Circumferential Welding Water Heaters, Vehicles Fuel Tank Cylinders Welding Machine

Product Description

Vision Tracking System Used to Double Head Automatic Circumferential Welding Water Heaters, Vehicles Fuel Tank Cylinders Welding Machine

Product Description

I. Full automatic welding line ( machinery list)

 

1	Automatic trimming & polishing machine
2	Automatic hole punching machine
3	Automatic joggling machine
4	Autoamtic socket welding machine
5	Automatic handle welding machine
6	Automatic bottom base welding machine
7	Tag welding machine
8	Automatic longitudinal seam welding machine
9	Are plate cutting & polishing machine
10	Double head assembly and tag welding
11	Double head circumferential seam welding machine

Double head circumferential seam welding machine:


Automatic Longitudinal seam welding machine


Handle/Bottom base welding line

Product Parameters

II. Technical parameter:

 Automatic circumferential welding machine
 

 The machine is used for circumferential welding of upper and lower cap, equip with welder vision tracking system, finish the circumferential welding automatically, full automatic and no operator, each set equips with Panasonic YD-500GS high speed welder 1 set, water cooling welding torch 1 piece, 8L circle cooling tank 1 piece. Equip with welder vision tracking system 1 set. The electrical control system uses Mitsubishi PLC control unit, pro-face color touch screen operation screen.

The machine uses horizontal double shafts structure, the main shaft and the bottom shaft is the same, air cylinder drives the feeding, opposite moving clamp is using for clamping or loosing the workpie. The main shaft drives by the speed reducer motor, adjust speed by the Mitsubishi transducer, the main shaft motor power is 0.75KW. The main shaft and bottom shaft have independent welding mould, the welding torch position can be adjusted along the cylinder axes direction, there has fine tuning in the welding torch, precision fine tuning the welding torch position. The machine head has welder vision tracking system, X/Y shaft two dimension tracking drives the welding torch, X-shaft stepping motor 6N·m, Y-shaft stepping motor 12N·m. The machine head has exhaust pipe used for concentrating and exhaust the smoke. Equip with magnet mechanical arm device, three working position loading/unloading device, loading/unloading conveyor, unloading raceway.

Note: 1.) The arc position of circumferential welding should in the same line with bottom base welder joint; 2.) Before turn off the circumferential welding machine, should turn off the vision tracker first, then turn off the circumferential equipment power.

 

III. Equipment running in customers' plant





 

Our Advantages

IV. Advantage
 

A. Reducing labour cost - Our machines can run more than 15 years, only 1 person for taking care of 6 sets of circumferential welding machines.

B. Reducing electricity - welding speed is only 60 seconds for one circle

C. Reducing welding wires - (only one circle welding is necessary).

D. Longer operation life 

E. Less spatter - We paid about 2 million for Patent of YD-500GS Panasonic welding machines
 

Our Customers

V. Customer reference list

 

1.

- DML: Nigerian customer,they have bought 6kg,10kg,12.5kg cylinders whole production line machinery from us last year. in June, they come to China for inspecting machine and accepting machine operation training. 
 our site engineer team will go to Nigeria for machine installation and commissioning,and provide best training for them very soon. 

-Ferrotechafrica : Our Kenya customer bought 6kg,13kg cylinders automatic body welding machine, powder coating machine, silk printing machine, hydro testing machine, serial No. coding machine from us in 2018.  and now these machine runs very well in their factory. their director appreciated us a lot for providing good quality machine and best post sale service for them (Pls see below pictures.)

- T.K & Delta from Bangladesh : They are the new investors in LPG cylinder business, and bought LPG cylinder production line for 12.5kg &33kg &35kg &45kg from us. our site engineers helped them for machine installation and commissioning 3 month ago successfully. we had built long-term and friendly business relationship with them.

- TPA:  we supply all scope machines to them - 9&14kg and 20kg.  LPG cylinders manufactured by TPA mainly exported to USA and Europe countries. so TPA requires high quality cylinder making machine to ensure good quality cylinders.

- Aygaz: They are one of the biggest cylinder manufacturer in Turkey, and we supply the automatic MIG circumferential welding machines for them to improve the capacity and save the labor cost.

- SMPC & Metalmate: These two companies are very famous in Thailand, we discuss the automatic MIG circumference welding machines for helping them to save more cost and manpower.

- BM & Energy: They are famous cylinder manufacturer in Bangladesh and own big group, we have already supplied some machines for their existing line, like welding line, deep drawing machine, mechanical punching machine etc. Their managing director are quite satisfied with our advanced good quality machine,and we provide best after service for them.