Product Description
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Model Number
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steel drum machine
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Power
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Electronic
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Product name
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Steel Drum Testing Machine
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Power supply
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380V-3 phase power supply, 30KW
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Temperature
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0ºC~ºC
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Ambient humidity
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≤80%
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Compressed air pressure
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≥ 0.5MPa
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Response Time(s)
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<1
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Startup Time(min)
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≤2
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Specification
Part 1: System Overview
This equipment is suitable for dry leak detection of steel drums. The system adopts PLC control, which is automatically controlled from the beginning of leak detection to the display of leak detection results.
The system adopts the vacuum box method to carry out helium mass spectrometry leak detection on the steel drum. The steel drum filled with helium is automatically sent into a vacuum box slightly larger than the workpiece.
The instrument detects the overall leak rate of the workpiece.
The system adopts the design scheme of double boxes, the lifting mechanism and the steel drum conveying mechanism operate smoothly, without impact or vibration, the overall operation is reliable, and the failure rate is low.
Part II: Key Technical Parameters and Requirements
1. Workpiece dimensions: φ585mm×930mm (height)
2. The size and volume of the inner chamber of the vacuum box: φ650mm×1050mm (height), about 350L;
(The specific size is subject to the design confirmation of both parties after the formal contract is signed);
3. Number of vacuum boxes: 2 pieces;
4. The number of detected workpieces per box: 1;
5. The way the workpiece enters and exits the vacuum box: automatic entry and exit;
6. Evacuation pressure in the vacuum box: ≤1000Pa;
7. Detection tempo: 10~12 pieces/minute;
8. Detection accuracy: 1.0×10-6Pa.m3/S;
9. Effect drawing of vacuum box system:
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10. Automatic control
(1) The transmission mechanism, lifting mechanism and unqualified parts sorting mechanism are reliable;
(2) The test results are accurate and efficient;
(3) The transmission mechanism ensures that the workpiece is automatically transported to the station to be inspected and positioned automatically;
(4) After the workpiece enters the vacuum box, the chassis and the vacuum box are automatically sealed, the anti-falling device is automatically opened, and the leak detection procedure is automatically carried out.
(5) The vacuum box chassis and the vacuum box top pressing mechanism are designed to ensure that the steel drum does not deform during the detection process;
(6) The design of the vacuum system is reliable, the pumping speed is fast, the background is low, and the detection time of helium mass spectrometry is sufficient;
(7) After the inspection is completed, the workpiece is automatically moved out of the station to be inspected;
(8) When a large leak is indicated in the vacuum box, the device automatically starts the helium clearing function;
(9) After the inspection is completed, the inspected products are automatically taken out, and at the same time, the products to be inspected are automatically sent to the inspection station, the products that pass the helium inspection automatically flow to the qualified line, and the unqualified products are automatically sorted and flow to the designated position;
(10) The electrical components, pumps, valves, detection components, etc. of the equipment adopt international famous brand products with reliable quality;
(11) The system has a calibration function, which can automatically check the equipment;
(12) The system has a fault statistics function and can record the latest fault time;
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11. Requirements for appearance
(1) The processing and manufacturing of each system of the equipment shall be carried out by manufacturers with relevant qualifications;
(2) The layout of each component in the system is reasonable, and each wearing part is easy to disassemble, replace and maintain;
12. Security control
(1) The equipment has complete and reliable safety protection facilities to avoid damage to equipment and personnel. When the main power supply suddenly loses power, the equipment should ensure that there is no damage;
(2) The electrical control system has various interlocking functions, and the protection function operates reliably. When the protection device operates, all the devices stop, and there is a fault alarm prompt;
(3) The leak detector has overheating, overcurrent, phase loss, power failure protection and alarm prompts;
(4) The equipment has a password protection function to prevent unrelated personnel from modifying parameters or manual operation;
(5) Vacuum pump unit overheating and overcurrent protection;
(6) Automatic protection alarm for vacuum valve action failure (feedback signal function);
(7) The opening and closing door of the vacuum box has a signal in place, no impact, and double safety protection;
(8) The equipment is equipped with a safety fence.When the fence door is opened, the system stops working immediately;
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Customer Visiting
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Before Chinese New Year dating on 12th,Jan 2023. our Brazil client came to China, and witness one of domestic biggest steel drum making machines running condition. They were quite satisfied with machine quality with high technology. China is open now, we warmly welcome your team could come to China in near future.
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In 2021, Our company signed 2 Nos. of Steel Bitumen Drum Production Line and 4 sets of Bitumen Drum Filling Lines for BashundharaOil & Gas Company Ltd in Bangladesh.
They are NO.1 group company in BD. they have one existing drum production line and filling line machines running in
theirplant. They expanded the land and placed order with us for drum production line machines. Machines are running quite welling their plant. Below are some of machines commissioning pictures when our site engineers were in BOGCL new plant on August,2022.
Company Profile
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We are steel drum machine manufacturer with more than 25 years' experience, such as automatic resistance welding machine, flanging machine,corrugation machine,seaming machine, painting booth and curing(drying) oven. With advanced technology and the best service, we cooperate with many clients from all over the market, Hungary,Malaysia, Bangladesh, Vietnam, Turkey,Brazil, India,Columbia etc... some of them purchases our advanced machine to upgrade their existing line to achieve higher output; some of them purchases the whole line from us, incl. blanking line, welding, painting booth etc. All machines are running very well in their plants and help a lot!
For more info, please ref to our homepage: www.drummachinery.com.
Hereby share the video of steel drum whole production line for your reference: https://youtu.be/t7jxUH8-OzU
Packaging & Shipping
FAQ
Q: How can we guarantee quality?
A: Always final Inspection before shipment;
Q: What can you buy from us?
A: All the machine for the Steel drum production line.
Q: What services can we provide?
A: Online technical support, On-site installation, Spare parts...
To enable me send you offer for correct machines, please tell me following details:
A: Technical drawing
B: Size of the steel drum you want to manufacture
C: What's the capacity per shift/day?
