High Volume Automatic Gas Cylinder Bottom Necking in Spinning Machine for Seamless Cylinder

• Customization: Available
• After-sales Service: Avaliable
• Warranty: 1 Year
• Model NO.: HLT
• Structure: Horizontal
• Spinning Strength: High Power Spinning
• Pressure Supply Type: Hydraulic Pressure
• Spinning Direction: Forward
• Metal Material: Iron
• Riveting Principle: Radial Models(JM Series)
• Spinning Deformation Condition: Hot Spinning
• Spinning Belt Wheel Type: Rolling V Type Belt Wheel
• Spinning Wheel Number: Double
• Finished Product: Pipe
• Finished Product Shape: Cylinder Shape
• Product Name: Hot Spinning Machine
• Application: Heating
• Usage: Forming
• After-Sales Service Provided: Engineers Are Available
• Raw Material: CNG Cylinder
• Prodcution Rate: <80s/Bottle
• Process Thickness: 5-12mm
• Rated Frequency: 2500
• Process Length: 400-1050mm
• Power: 110
• Transport Package: Customized
• Specification: 1000kg
• Trademark: HLT
• Origin: China
• HS Code: 8462919000
• Production Capacity: 500sets Per Year

Product Description

Roller Type hot spinning machine

Product Description

 

Specification

Technical specification

This machine is designed for cylinder's necking-in and bottom closure of high pressure cylinders, CNG cylinder as well as the other pressure vessels. The maximum applicable diameter is 406mm, and the maximum spinning length is 2000 mm, its controlling system adopts Siemens PLC.

Spinning diameter	Max. 406mm
Spinning diameter	Min. 232mm
Spinning length	Max. 2000mm
Spinning length	Min. 800mm
Starting wall thickness	Max. 15mm
Starting wall thickness	Min. 5mm
Spinning cycle (incl. load/unloading/necking-in)	Max. 2.5min
Equipment centre height	1235mm
Main spindle drive	144KW
Axial stroke of sliding block	65mm
Radial stroke of sliding block	17mm
Radial clamping force	1200KN
Main spindle speed (Variable)	0-600rpm
Axial feed force of die	246KN
Max. mould axial feed-in speed	30°/s
Mould rotating angle	0-100°
Hydraulic motor	90KW
Proportional speed regulated reversing valve	Italy ATOS
Control	Siemens
Connected electrical load	3*380V, 50Hz
Heating power of the pipe end	500KW/1000Hz
Connected pneumatic load	6 bar

 

The tube blank is sent to the feeding position by the conveying line, the turning frame holds the tube blank, the tube blank is automatically rolled into the rotating frame, the feeding machine trolley moves forward, and the tube blank is automatically clamped and sent to the heating furnace (automatic positioning), and the clamp Tightly loosen and rotate the heating, the heating time is about 2 minutes (infrared thermometer monitoring), when the temperature reaches the temperature, the mechanical trolley clamps the tube blank and backs it up, loosens it after it is in place, the trolley moves back to the original position, and the turning cylinder lifts the tube blank and turns it over. Under the rotating material rack, the tube blank is automatically rolled into the V-shaped groove of the turning material.

The newly developed THG406 CNC roller type hot spinning machine developed by our company is based on our company's rich experience in manufacturing hot spinning machines for many years, combined with foreign advanced equipment and technology, and has made a number of technical improvements to the original technology.
This equipment is mainly used for the forming of high-pressure gas bottle-type pressure vessels . Through the equipment, the ends of the pipe fittings are closed and bottomed, so that the pipe ends can be made into standard spherical , ellipsoid and spherical with a simple cross-sectional shape composed of straight lines and arcs. The shoulder sections are high pressure gas cylinders of equal thickness and non-equal thickness.
 

conveying mechanism

The conveying mechanism is mainly composed of a material distribution rack, an intermediate frequency heating table, a clamping heating trolley, a feeding rack, and a feeding rack.
After the blanking is completed, the fixed-length tube blanks enter from the conveying line and are arranged on the distribution rack. 4-5 billets can be stacked at the same time. After the distribution mechanism, one at a time enters the intermediate frequency heating bench, and the clamping heating trolley will The tube blank is clamped into the intermediate frequency induction furnace. After the heating temperature is in place, the clamping heating trolley will hold the tube blank and drag it out of the intermediate frequency furnace. The groove is ready for spinning.
The conveying mechanism is simple in structure and quick in execution. The clamping and heating trolley adopts a high-rigidity single-girder box-beam side support structure, which is not easy to deform, multi-point support, and runs more smoothly. The motor and the frequency converter perform the action, the speed is adjustable, and the anti-overlap device is installed on the clamping frame to avoid the over-lap of the heating short pipe. A geared motor is installed under the heating platform, and the roller is driven by the chain to realize the low-speed rotation of the tube blank and the forward and reverse heating, so as to avoid the phenomenon of uneven heating of the tube end.
 

Details Image

 

 

Packing & Delivery

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Company Profile

 

FAQ

Q: How can we guarantee quality?
A: Always a pre-production sample before mass production; Always final Inspection before shipment;

Q: What can you buy from us?
A: All the machine for the CNG cylinder production line.

Q: Why should you buy from us not from other suppliers?
A: Wuxi Longterm Group is group corporation which are professional supplier of cable, LPG gas cylinder, steel drum, LNG and CNG
machinery with more than 25 years of experience and a strong professional R & D team

Q: What services can we provide?
A: Online technical support, On-site installation, Spare parts...

We need to know the following information to make the quotation to you:1. The technical drawing of the cylinder.
2. Daily capacity.