Full Automatic Steel Barrel Welding Machine

• Customization: Available
• Production Scope: Product Line
• Automation: Automation
• Control Method: PLC
• Oveaseas Installation: Available
• Drum Size: 55 Gallon
• Diameter: 571.5mm
• Speed: 8-10 Piece Per Minute
• Thickness: 0.8-1.2mm
• Voltage: 220/380V
• Color: as Customer′s Requirements
• Lead Time: 3 Months
• Payment: T/T, L/C
• Applicaiton: Oil Storage
• Package: Seaworthy Package
• Driven Type: Hydraulic
• Product Name: Steel Barrel Seam Welding Machine
• Transmission Type: Flexible
• Automatic Production Line: Comprehensive
• Certification: CE, ABS, ISO, LR
• Flexible Production: Intelligent Manufacturing
• Rhythm: Flow Production Line
• Transport Package: Standard Seaworthy & Strong Package
• Specification: as customer′s requirements
• Trademark: Longterm
• Origin: Wuxi, Jiangsu, China(Mainland)
• HS Code: 84639000
• Production Capacity: 100 Plants One Year

Product Description

Product Description

Product Description
Inverter automatic steel drum seam welder (hereinafter referred to as seam welder) is an important device for producing metal drums. Its working principle belongs to the scope of resistance welding: that is, after the workpieces are assembled, the electrode applies pressure and the current flows through the steel plate. The contact area of the overlap and the adjacent area generate resistance heat, thereby forming a series of overlapped nuggets to obtain an airtight weld.
The welding method adopted by this equipment is roll seam welding. The electrode is a cylindrical roller. Its width is larger than the overlap of the steel plate to control the thickness of the joint. Welding uses a large electrode pressure and continuous welding current. By controlling welding specifications, including parameters such as electrode pressure, welding current, and welding speed, stable welding quality can be obtained, and seam welding procedures for longitudinal welds with a diameter of 560mm to 571.6mm can be completed.
The operation flow of this equipment: Manually put the cut sheet on the pedal, and automatically transfer it to the automatic slitter. After being automatically conveyed into the machine and rolled into a cylindrical shape, the spot welding is not necessary, that is, the steel drum is longitudinally welded. Seam welding, automatic unloading.

Product Parameters

 

1. Rated power:550KVA (Variable frequency, 250KVA at 100% duty cycle) 3 phase 380 V  (10-400 Hz adjustable)
2. Welding speed(Max):16m / min
3. Productivity:12pcs/ min
4. Welding drum inner diameter:φ560~φ571.5mm
5. Welding drum length(drum height): <1000mm
6. Welding Seam Overlap:2.5-3.5mm (High temperature and wear resistance, the thickness of the insert can be set)
7. Steel plate thickness:  0.6-1.5mmmm(The tolerance of long and short sides is within ±0.5, the tolerance of the diagonal line within ±1)
8. Compressed air pressure: 0.65 Mpa
9. Cooling water:80 L/min   0.25Mpa(optional chiller)

Process Flow:
Manually put the cut material on the pallet---Use the forklift (travel) on the feeding roller---automatic feeding by the suction cup---cut the edge (trimming) by the trimmer---to the rolling area- --Rolling---Drum walking---Welding area---Welding---Welding completed---Scissor tongue---Automatic unloading---Repeat the above actions
 

Other Types of seam welding machine:

Type I: Semi-automatic welding machine  2pcs/min

Main parameter description	Measure unit	Value
Rated power	KVA	200
Rated Input voltage	V	380
Rated current	A	526
Frequency	Hz	50
Continuous Power	KVA	140
Continuous Current	A	370
Load Cycle	%	50
Subprime no-load voltage	V	6.8~7.6
Secondary voltage regulating series		2
Adjustable welding speed	m/min	0.5~8
Rated welding thickness of weldment	mm	1.5+1.5
Overlap Width	mm	3.5~4
Extension elongation of electrode arm	mm	1100
Adjustable top electrode strode	mm	135
Maximum working pressure	N	6000
Air pressure	MPa	0.5
Cooling water consumption	L/h	1300
Motor power	KW	1.5
Weight of welder	kg	2700
External dimension (length × width × height)	mm	4400*1400*2200

Remark: Input voltage can be designed to suit the foreign country standard

             Three-phase variable frequency controller                                                                                            Micro-computer controller





Type II:   Spot welding machine+Longitudinal Seam Welding Machine  

a: Spot welding machine  
The spot welding machine is used to weld the metal by heating up the welding area-contact area of the welding work piece.Press and form a welding point. Type DN1-75 is used to spot welding, and it can be controlled precisely and form a good quality welds. The machine is completed with SUN08B control panel. The wall thickness for mild steel is 2.5+2.5mm.

Description	Unit	Parameters
Rated capacity	KVA	75
Rated voltage	V	400
Rated current	A	263
Frequency	HZ	60
Continuous capacity	KVA	45
Continuous Current	A	118
utilization factor	%	20
Secondary non-load voltage	V	3.65-7.3
Secondary voltage adjust steps		8
Secondary voltage rated steps		7
Max.welding thickness	mm	3+3
Rated welding thickness	mm	2+2
Electrode arm length	mm	800
Upper electrode adjustable stroke	mm	20
Max.working pressure	mm	11500
Air pressure	mm	0.5
Cooling water consumption	kg	700
Weight of the machine	kg	850
Outer dimensions	mm	1610*730*1460

           
b: Longitudinal Seam Welding Machine
The seam welder is widely used to weld the steel strips into cylinder. When welding, the two working pieces are overlapped between two welding wheels and pressed together. Connect the power, the welding wheels turn. When the welding wheels turn onto the overlapped area, the high temperature between two wheels makes nugget on the cylinder. The welding current is generated by impulsing power source. The seam welder is used to weld simple thin wall carbon steel cylinder without coating and mid-steel and alloy steel plate.

Description		Unit	Data
Rated Capacity		KVA	200
Primary voltage		V	400
Frequency		HZ	60
Rated load succession rate		%	60
Secondary non-load voltage		V	6.8-7.6
Secondary voltage adjust steps			2
Rated steps			2
Max. thickness of the work piece		MM	2+2
Rated welding thickness		MM	1.5+1.5
Electrode arm length		MM	1100
Effective length for different ID cylinder	ID 360mm	MM	480
	ID 440mm	MM	730
	ID 600mm	MM	1100
Upper welding wheel initial stroke		MM	55
Max stroke		MM	130
Welding speed		M/MIN	1-8
Max. working pressure		N	6000
Air source compressed air pressure		MPa	0.5
Air consumption (natural status)		M3/H	2.5
Cooling water consumption		L/H	1300
Weight		KG	3000

Client Visiting

 

 

Packaging & Shipping

Packaging Details: Standard seaworthy packing 

Delivery Time:  3 months after receving your advance payment

FAQ

To enable me give you correct proposal for correct machines, please tell me following details:

A: Technical drawing/Size of the steel drum you want to manufacture

B: What's the capacity per shift/day?